ACS strives to deliver high-quality components to our aerospace customers. We focus on design for manufacturing processes and continuous improvement to provide the most cost efficient products for our customers. Our experienced team and industry certifications make us one of the best in the business.
We deliver quality design with an eye on cost-efficiency and a smooth manufacturing process.
Our 120,000-square-foot facility in Brea, CA is in the heart of the Southern California aerospace corridor.
AS9100 and Nadcap certified, our skilled engineers and operators bring extensive expertise in complex composite structures.
A risk management schedule is developed at the outset of the project to aid in planning.
We have streamlined our processes and facilities to ensure on-time delivery, every time.
With sister companies in the Applied Composites family, we have diverse capabilities to serve the aerospace industry.
Applied Composite Structures houses a top tier composite material test laboratory. This facility allows for a wide variety of prepreg, adhesive, resin system, and cured laminate and sandwich structure testing. ACS utilizes this capability to confirm incoming material properties to ensure a consistent high quality product is always delivered, extend the shelf-life of materials in accordance with customer specifications, and validate critical process parameters by routine testing of witness coupons. The laboratory additionally provides non-conformance support by probing the properties of interest, helping provide objective evidence that design intent is met.
The company is Nadcap AC7114 certified for Nondestructive Testing, and is approved by OEMs such as Boeing, Honeywell Aerospace, and Bell. The NDI department employs certified Level I, II & III inspectors, utilizing several squirter tables and immersion C-Scan systems, in addition to A-scan devices and bond testers. The department also utilizes a Portable XY Phased-Array Scanner.
ACS has historically certified a wide range of products to the stringent requirements of our customers and industry standards. Our experienced engineering team will create detailed test plans, manage all test activities, investigate and resolve test anomalies or failures, and ultimately deliver a comprehensive test report with all supporting data. Most recently, ACS completed full certification testing on a new wide body commercial aircraft APU inlet system. Testing was conducted for fire and flame penetration resistance, static and dynamic loading, fatigue, environmental exposure criteria, shock and vibration, hail impact, and lightning strike.
Metrology testing is a critical aspect of the aerospace composite manufacturing quality assurance processes. We perform in-house measurement inspection with the best coordinate measurement system in the industry, a FaroArm, a Faro laser tracker and Nikon CMM.